Expro and Petrobras Revolutionising Flow Monitoring
In a major stride for the energy sector, Expro, a global leader in energy services, has signed an exclusive technology agreement (ETEC) with Petrobras, Brazil’s oil and gas giant, to develop a revolutionary non-intrusive flowmeter.
This collaboration is set to redefine how flow rates and patterns are monitored, optimising well production and ensuring operational efficiency like never before.
The Innovation at a Glance
The newly proposed flowmeter stands out for its innovative, non-intrusive clamp-on design—a game-changer in the industry. Unlike conventional meters, it doesn’t rely on radioactive sources, making it safer and more sustainable. By delivering real-time data on flow rates and patterns, the technology promises unprecedented insights into slug instability control, enabling operators to make informed decisions to boost production efficiency.
Expro aims to install the first prototype by Q3 2027, a milestone that’s eagerly awaited in the oil and gas sector. The collaboration underscores the commitment of both companies to push the boundaries of technological innovation.
Expert Insights on the Collaboration
Gregorio Rodrigues, Vice President of Well Flow Management at Expro, emphasised the significance of the partnership: “We are delighted to partner with Petrobras to continue providing metering solutions across Brazil. Expro has been at the forefront of pioneering Mobile Fiscal Metering packages, successfully performing flow metering in over 1,000 wells for a number of clients, including Petrobras. We are dedicated to consistently innovating with purpose, and this agreement is a testament to our commitment to being a technology-driven company.”
Rodrigues also highlighted the flowmeter’s versatility, noting its potential to address scenarios with complex flow patterns: “The new flowmeter can target multiple scenarios where currently there are challenges understanding the flow pattern and enable the client to adjust the parameters in an effort to optimise the production of the wells on an individual basis. Further developments will allow the solution to be utilised in multiple applications.”
Roberta Mendes, Petrobras’ General Manager for R&D&I in Exploration and Production, echoed this optimism, stating: “We are hopeful about the development of the technology, which will upgrade the optimisation of production from producing wells. The technology has the potential to increase production, especially in slug flow scenarios, and it has the premise of easy implementation in the company’s facilities, both onshore and offshore.”
Why Non-Intrusive Technology Matters
The non-intrusive nature of this flowmeter is more than a technological convenience; it’s a paradigm shift. Traditional intrusive meters often disrupt operations during installation and maintenance, posing risks to safety and operational continuity. By adopting a clamp-on design, Expro and Petrobras aim to minimise operational interruptions and eliminate radioactive hazards—a pressing concern in modern energy production.
Additionally, the absence of invasive components ensures easier installation and adaptability, whether onshore or offshore. This design approach aligns seamlessly with the industry’s growing emphasis on sustainability and efficiency.
A Legacy of Excellence
Founded in 1938, Expro has built a reputation as a trusted provider of energy services, offering innovative and cost-effective solutions across the entire well lifecycle. Operating in approximately 60 countries, the company employs over 8,500 experts and boasts an extensive portfolio, including:
- Well construction
- Well flow management
- Subsea well access
- Well intervention and integrity solutions
This extensive expertise has positioned Expro as a pioneer in delivering tailored solutions that meet the unique challenges of both onshore and offshore environments.
Pioneering Energy Innovation
As one of the world’s leading oil and gas companies, Petrobras has long been at the forefront of technological advancements. With a strong focus on research, development, and innovation (R&D&I), Petrobras continuously seeks solutions that enhance operational efficiency while adhering to stringent safety and environmental standards.
This collaboration with Expro exemplifies Petrobras’ commitment to leveraging cutting-edge technology to drive the industry forward. The company’s expertise in exploring and producing hydrocarbons complements Expro’s engineering and technological capabilities, creating a synergy poised to yield remarkable outcomes.
A Vision for the Future
The development of the non-intrusive flowmeter reflects a broader vision shared by Expro and Petrobras: to revolutionise the way energy is produced and managed. By enabling real-time monitoring and analysis of flow rates and patterns, the technology paves the way for smarter, more sustainable operations.
Future iterations of the flowmeter are expected to expand its applicability, addressing even more complex flow scenarios and further optimising well production. This evolution aligns with the industry’s shift toward digitalisation and data-driven decision-making.
Broader Implications for the Industry
The Expro-Petrobras partnership signals a transformative moment for the energy sector. With the demand for oil and gas showing no signs of abating, innovations like this flowmeter are critical to enhancing efficiency and sustainability. Key benefits include:
- Enhanced Safety: By eliminating radioactive sources, the technology prioritises worker and environmental safety.
- Operational Efficiency: Non-intrusive design reduces downtime and maintenance disruptions.
- Scalability: The versatile clamp-on system is easily adaptable to various well types and environments.
As the energy landscape evolves, such innovations will play a pivotal role in meeting global energy needs while addressing environmental concerns.
A Bold Step Forward
This collaboration between Expro and Petrobras exemplifies what’s possible when industry leaders come together to solve pressing challenges. With its potential to redefine flow monitoring, the non-intrusive flowmeter is not just a technological milestone; it’s a testament to the power of innovation and collaboration.
As Gregorio Rodrigues aptly puts it: “Innovating with purpose” remains at the core of Expro’s mission. By 2027, when the first prototype is expected to be installed, this groundbreaking technology will undoubtedly mark a new chapter in energy production efficiency.
