Hyliion’s KARNO Generator Aims to Reduce Methane Emission in Oil and Gas
Hyliion Holdings Corp., a leader in sustainable electricity technology, recently announced it has secured a $6 million grant from the U.S. Department of Energy’s (DOE) Methane Emissions Reduction Program.
This substantial funding, part of an $8.4 million collaboration between federal and non-federal sources, is poised to accelerate advancements in reducing methane emissions within the oil and gas sector.
Working alongside key industry partners, Hyliion aims to deploy up to 2 megawatts of its innovative KARNO™ generators. This cutting-edge technology is set to revolutionise the way well-head gas is utilised, transforming waste into near-zero emissions electricity. The project is a significant step towards tackling one of the energy industry’s most pressing environmental challenges—methane emissions.
Turning Waste Into Wealth
At the heart of this initiative is Hyliion’s KARNO™ generator, a breakthrough in linear energy generation. Unlike traditional generators, the KARNO™ uses heat to drive electricity production, relying on a hermetically sealed design with just one moving part per shaft. This innovative setup minimises maintenance requirements, making it exceptionally suited for remote and rugged environments like oil fields.
In 2023, the KARNO™ generator successfully completed tests using unprocessed gas from the Permian Basin, showcasing its fuel-agnostic design. By operating on more than 20 different fuel types, including raw field gas, the generator can adapt to diverse energy scenarios. This flexibility not only reduces environmental impact but also positions the KARNO™ generator as a vital tool for energy transition efforts.
“The KARNO generator is redefining what’s possible in sustainable energy production by turning waste gas that would normally be flared into valuable power,” said Thomas Healy, Founder and CEO of Hyliion. “This funding opportunity allows us to demonstrate the potential of our innovative technology in providing meaningful solutions to combat methane emissions in the oil and gas industry.”
Addressing Methane Emissions
Methane, a potent greenhouse gas, contributes significantly to global warming. The U.S. DOE and Environmental Protection Agency’s $850 million Methane Emissions Reduction Program is dedicated to mitigating this challenge. By supporting initiatives like Hyliion’s, the programme fosters advancements in monitoring, measuring, and reducing methane emissions.
Hyliion’s project is expected to deliver more than just environmental benefits. The deployment of KARNO™ generators could spur economic growth and job creation in local communities. Additionally, the technology offers a scalable and efficient solution to reduce flaring—a common practice where excess natural gas is burned off, releasing harmful emissions into the atmosphere.
Innovative Engineering Meets Real-World Challenges
What sets the KARNO™ generator apart is its cutting-edge engineering. Developed using 3D metal printing, the system’s simplicity and durability make it ideal for harsh environments. Its ability to operate on well-head gas, often considered a waste product, represents a significant leap forward in sustainable energy generation.
Hyliion’s focus extends beyond stationary power applications. The company is exploring mobile applications, including vehicles and marine vessels. This versatility underlines Hyliion’s commitment to future-proofing energy solutions in an evolving economy.
Building a Sustainable Energy Economy
Headquartered in Austin, Texas, and with a robust research and development centre in Cincinnati, Ohio, Hyliion has positioned itself at the forefront of sustainable energy innovation. The company’s strategy involves creating distributed power generators that cater to diverse fuel sources, ensuring adaptability in a shifting energy landscape.
By targeting sectors like commercial power and waste management, Hyliion aims to address critical energy needs while offering prime power and energy arbitrage opportunities. The broader vision includes reducing dependence on fossil fuels and paving the way for a cleaner, greener future.
A Bright Future for Sustainable Energy
Hyliion’s work demonstrates the power of innovation in addressing global environmental challenges. With the KARNO™ generator leading the charge, the company is not only tackling methane emissions but also reshaping how the energy sector approaches sustainability. This project, bolstered by federal support, underscores the importance of public-private partnerships in driving meaningful change.
As final negotiations with the U.S. DOE move forward, Hyliion’s commitment to delivering impactful solutions remains unwavering. By turning waste into wealth, the company is setting a new standard for what’s possible in sustainable energy.
