Crush the Competition with Metso’s New Nordberg HPe Series Crushers
When it comes to heavy-duty performance in mining and aggregates, Metso has never been one to rest on its laurels.
Now, the industry pioneer has launched three next-generation cone crushers that promise to set new benchmarks for power, performance and productivity. Say hello to the Nordberg HP600e, HP800e and HP900e, the latest additions to the trusted HPe Series.
Raising the Bar on Crushing Performance
Built to tackle the most demanding production environments, Metso’s new trio isn’t just an evolution—it’s a revolution. The HP600e and HP900e are updated versions of Metso’s established crushers, while the HP800e is a fresh face in the line-up, bringing a formidable 600 kW (800 hp) crushing option to the table.
“The evolution of Metso’s cone crusher technology brings multiple benefits and presents a true step change in terms of performance, uptime, serviceability and application coverage,” says Ilkka Somero, Product Manager of HP Cones at Metso’s Aggregates business area. “We are excited to expand the Nordberg® HPe series and bring to market a wider offering of these high-performance crushers fit for different production purposes.”
In real terms, what does this mean for operators? Here’s a snapshot:
- Up to 15% more capacity
- 35% greater crushing force
- Reduced dynamic loads by up to 70%
- New feed cone lifting tool for safer and quicker maintenance
That’s not just incremental improvement—that’s a game-changer.
Automation That Goes the Extra Mile
All three models come equipped with Metso’s advanced IC70C or MCP automation systems. These platforms give operators full visibility and control over the crushing process, with added perks like remote monitoring and integration with Metso’s digital services.
By connecting to cloud-based systems, customers gain access to analytics and predictive maintenance tools that help reduce unplanned downtime and improve asset lifecycle management. In short, the tech under the hood is every bit as robust as the machines themselves.
“Efficiency is the key to meeting the industry’s needs,” adds Nicolas Gallay, Director of Gyratory and Large Cone Crushers at Metso. “With the robust new HPe units, we can offer performance, longer lifetime and higher cost efficiency to our customers.”
Smarter Engineering, Safer Operations
Safety and efficiency often go hand in hand, and Metso knows this better than most. The new HPe Series is designed with upgraded kinematics and optimised crushing chambers that reduce head spinning and detect ring bouncing. These features ensure that the crushers operate at optimum capacity while maximising wear part life.
Better still, the integrated drive and sub-frame make installation safer and quicker, cutting down assembly time and labour costs. It’s clear that Metso has thought of the practicalities, not just the performance specs.
A Future-Proof Investment
What sets the HPe Series apart isn’t just what’s new—it’s what’s possible. Upgradability is baked into the design, allowing operators to retrofit older HP models with modern components or even install full e-feature packages.
This modular philosophy means customers don’t have to replace entire systems to stay ahead. Instead, they can adopt a phased upgrade strategy that fits their operational and budgetary timelines. Thanks to component interchangeability, downtime during retrofits is minimal, and return on investment is maximised.
Metso also offers comprehensive services to support these upgrades, including:
- Installation and commissioning
- Inspection and shutdown support
- Life Cycle Services (LCS) agreements
- Wears and spares supply through global distribution
Tried, Tested and Trusted
With more than 13,000 HP and HPe Series cone crushers sold globally, Metso’s reputation in the industry is ironclad. These machines are the backbone of operations from granite quarries in Europe to copper mines in South America.
Whether you’re crushing aggregates or extracting minerals, the HPe Series offers consistent output, reduced operating costs and greater uptime—all crucial in a competitive market where margins matter.
Beyond the Machinery
Metso isn’t just building crushers; it’s building a more sustainable future. Headquartered in Espoo, Finland, the company closed 2024 with nearly 17,000 employees across 50 countries and annual sales of around EUR 4.9 billion.
Their broader mission? To drive sustainability across the aggregates, minerals processing and metals refining sectors. Through smarter technologies and end-to-end solutions, Metso is helping industries reduce water and energy consumption, increase productivity, and lower environmental risks.
Crushing it Today, Ready for Tomorrow
Metso’s latest launch proves one thing loud and clear: the company isn’t just keeping pace with the industry’s needs—it’s setting the standard. The HP600e, HP800e and HP900e crushers offer a compelling blend of high performance, digital connectivity, and upgrade flexibility that should catch the eye of any forward-thinking operator.
For companies serious about ramping up efficiency while keeping long-term costs in check, the Nordberg HPe Series is not just an option—it’s the future.
