Bonfiglioli’s Electrification and Drive Solutions for Construction and Mining
Bonfiglioli has long cemented its reputation as the go-to partner for construction and mining machinery manufacturers seeking high-performance, tailor-made drive solutions.
As a global leader in final drives, gear systems, and cutting-edge electrification technology, the company delivers integrated solutions that span electronics, mechanics, and smart connectivity.
With operations in 80 countries, 23 commercial sites, 17 production facilities, and over 5,000 employees, Bonfiglioli has the scale, expertise, and innovation to support the industry’s next big shift: the transition to efficient, sustainable, and digitally enhanced machinery.
Electrification Beyond the Engine
Bonfiglioli’s electrification strategy goes far beyond swapping an internal combustion engine for a single electric motor. Instead, it focuses on electrifying every major drive function, from swing and track drives to pump motors, enhancing energy efficiency, slashing emissions, and reducing maintenance costs.
The result is not only a greener machine but also a faster return on investment for fleet owners.
A prime example is Bonfiglioli’s Next Gen Electrification kit for mini and midi excavators.
The package integrates:
- 700TE Series electric swing drive – Ultra-compact, high-performance, with electromagnetic braking and integrated sensors.
- 700CE Series electric track drive – Simplified installation and maintenance due to fewer mechanical components.
- BPM Series electric pump motor – Featuring permanent magnets and SAE connections, ideal for mobile machinery.
By improving drive efficiency, battery capacity can be reduced by up to 50%, translating to lower upfront costs and operational savings.
Compact Track Loaders with IoT Integration
For compact track loaders in the 1.5 to 6-ton range, Bonfiglioli delivers planetary track drives paired with high-power-density electric motors purpose-built for electric systems.
On 5–6 ton models, IoT-enabled sensorisation provides operators with real-time operational data, helping optimise performance and reduce wear.
These systems are already standard on models from leading OEMs, showing the market’s readiness for advanced, connected drive solutions.
Electrified Solutions for Road Construction
Road construction equipment benefits from Bonfiglioli’s all-electric approach for pavers and tandem rollers. Track and loader drives on pavers, along with vibration and steering motors on rollers, have been fully electrified for quiet, efficient operation.
The same innovation extends to cranes and aerial platforms:
- Cranes: The 800 Series winch drives, modular and adaptable, can be customised with additional stages, motor flanges, and bevel gears.
- Aerial platforms: The 600WE travel drives offer compactness, low noise, and high efficiency, with gear ratios up to 1:145.
Twin Shaft Mixer Innovation
In road and building construction, Bonfiglioli’s dedicated twin shaft mixer solution is based on the modular planetary drive of the 300 Series. A bevel gear set enables both e-motor bell housing and synchro drive shaft, eliminating pulleys, improving efficiency, and simplifying maintenance. This design improves the total cost of ownership while supporting faster assembly.
Heavy-Duty Mining Applications
In mining, reliability and durability are paramount. Bonfiglioli’s 3/H Series gear unit combines planetary and helical bevel designs for high torque density, resistance to extreme temperatures (-50°C to +50°C), and robust performance in dusty, high-shock environments. These drives are integrated into apron feeders, bucket wheels, crushers, and belt filters.
For apron feeders, a compact gearbox-motor assembly mounts directly on the machine shaft or base plate. IoT-enabled predictive maintenance tools allow operators to monitor real-time working conditions, improving uptime and extending component life.
Hydraulic Systems with a Smart Edge
Not all machinery is going fully electric yet, and Bonfiglioli’s electronically enhanced hydraulic systems meet the needs of hybrid and conventional platforms. For compact track loaders, the 705XT track drive features high-pressure capability and fully variable displacement, adapting speed and torque to demand. This not only improves efficiency but also reduces fuel consumption and emissions.
In mining, Bonfiglioli’s F Series travel and track drives, the F620 and FTU900, serve excavators of 300 and 400 tons. Ultra-compact and sensor-ready, these drives simplify maintenance and can integrate predictive maintenance capabilities.
A Commitment to Excellence, Innovation, and Sustainability
Founded in 1956, Bonfiglioli’s business spans industrial automation, mobile machinery, and renewable energy. Its commitment to innovation ensures that it remains at the forefront of electrification and smart drive systems, delivering solutions that meet the demands of tomorrow’s construction and mining challenges.
By combining mechanical engineering excellence with electronics, IoT capabilities, and a deep understanding of industry needs, Bonfiglioli is enabling a future where heavy machinery is cleaner, more efficient, and more connected than ever before.
Powering a Smarter, Greener Future
Bonfiglioli’s approach to electrification and hydraulic innovation is more than a technological upgrade, it’s a blueprint for a more sustainable construction and mining sector.
From compact urban machines to the largest mining excavators, the company’s solutions prove that environmental responsibility and operational excellence can go hand in hand.
