Continental wins major order for its Future Brake System Technology
Technology company Continental received its first major order in the third quarter for the mass production of its semi-dry brake system (also known as Future Brake System or FBS 2), valued at about โฌ1.5 billion.
This success increases the lifetime sales to more than โฌ2 billion for this new system. The start of series production with a North American car manufacturer is planned for 2025. The semi-dry brake system introduces electromechanical brakes on the rear axle of a vehicle to operate without brake fluid. Besides the semi-dry brake system, the order also includes Continental Air Supply, a highly integrated air supply system used in combination with air springs on the front and rear axles for air suspension.
โWe are excited to start seeing the future brake system on the road soon,โ said Lutz Kuehnke, Head of Safety and Motion Business Area and Vehicle Dynamics, Continental Automotive, North America. โSemi-dry brakes represent the next generation of braking on our product roadmap. Systems like this are essential for drivers to be able to safely access additional electrification and automated driving features.โ
The semi-dry system incorporates Continentalโs second-generation brake-by-wire system MK C2 with electromechanical brakes on the rear axle. These โdryโ brakes do not require brake fluid. On the front axle, the brakes operate hydraulically like a traditional โwetโ brake. The system also integrates Continental Air Supply, a highly integrated air supply system used in combination with air springs on the front and rear axles for air suspension.
โWith the semi-dry system, there is no longer a need to actuate brakes hydraulically on the rear axle,โ added Kuehnke. โThat means traditional vehicle architectures can be disrupted to unlock new design opportunities. The system is a key step as we build toward a future where the hydraulic system is eliminated completely.โ
Continentalโs Innovation Roadmap shows the path to completely โdryโ brakes
While vehicle architectures are undergoing fundamental changes, brake systems are becoming increasingly intelligent to meet the future needs and requirements of automated driving and electrification. In line with its goal of Vision Zero, Continental is committed to improving traffic safety for everyone.
Safety is a driving force behind the development of Future Brake Systems, which are primarily used in vehicles with modified architectures. Continentalโs system unlocks new design opportunities by enabling the use of smart actuator hardware. The software can then be distributed on any electronic control unit to ensure safety redundancy and design flexibility.
Ranging from FBS 0 to FBS 3, Continentalโs innovation roadmap shows the evolution of brake controls to motion systems. It draws a clear path to completely โdryโ brakes. At the beginning is the award-winning, second generation of Continentalโs brake-by-wire system: MK C2. Demonstrated by its incorporation in the semi-dry system, the MK C2 is the gateway to all Future Brake Systems.
Key components to be manufactured in Continentalโs Morganton facility
The MK C2 will begin production in the second half of 2023 at Continentalโs Morganton North Carolina location. The facility is celebrating its 30thย Anniversary this year. It has long been producing next-generation brake systems for the automotive market, including the MK C1. With the production of MK C2 commencing soon, the facility is positioned to continue growing in its 30thย year. The plant will also produce the air springs as part of this major business award.
โThe team here canโt wait to start rolling out the MK C2,โ said David Jones, Morganton Plant Manager. โThere is a sense of pride to be at the forefront of producing the future of brake systems. We know the products we make help keep people safe every day. With the MK C2, weโre set up to have that same impact on future generations of vehicles and grow our team in the process.โ
