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Transforming Asphalt in the Age of Climate Pressure

Transforming Asphalt in the Age of Climate Pressure

Transforming Asphalt in the Age of Climate Pressure

Asphalt – the black, tarry substance binding our roads – lies at the intersection of two defining challenges of our time: the race to build and maintain modern infrastructure and the urgency to combat climate change. Across the globe, tens of millions of kilometres of roads connect communities and economies, with asphalt as the literal groundwork of development.

But today, that groundwork is under strain. From melting pavements in summer heatwaves to flooded highways in record storms, the world’s roads are showing vulnerability to a changing climate. At the same time, the asphalt industry itself, long reliant on fossil fuels, is under growing pressure to cut carbon emissions.

The result is a crossroads: policymakers, engineers, and industry leaders are rethinking how we pave our roads, striving to reconcile infrastructure needs with climate commitments. This deep dive explores how asphalt is being reinvented – through technology, materials, and policy – to meet the twin imperatives of resilience and sustainability.

Transforming Asphalt in the Age of Climate Pressure

Climate Extremes Test the Asphalt Network

In recent years, extreme weather has exposed the fragility of road infrastructure built for a gentler climate. In California, the iconic Highway One – famed for its stunning Pacific vistas – has been repeatedly closed by landslides after fierce storms. A series of atmospheric river events in 2023 pummelled the coast with torrential rain, triggering collapses on stretches of the highway that “the iconic thoroughfare wasn’t built to withstand.” The sudden onslaught of water overwhelmed drainage and destabilised slopes, illustrating how old assumptions about weather no longer hold true. “When they engineered these roads, they made big assumptions that we weren’t going to have big changes in precipitation” says Paul Chinowsky, professor emeritus of civil engineering at the University of Colorado, noting that planners never anticipated the frequency of severe erosion now occurring on a warmer planet. In his words, “We literally built the roads on the edge of land”, and those edges are crumbling under nature’s fury.

Heat is an equally daunting foe for asphalt. In the summer of 2022, Britain’s normally temperate climate saw unprecedented heatwaves topping 40°C. Even though major motorways in the UK are surfaced with modified binders built to endure up to about 60°C surface temperatures, many local roads weren’t so fortunate. The heat softened the tar on older roads, turning pavement “soft and greasy, and it is difficult for cars to brake,” explains Prof. Xiangming Zhou, a civil engineer at Brunel University. Some road surfaces became sticky or started to deform, prompting councils to deploy gritters (normally used for ice) to sprinkle sand over melting asphalt. Even an airport runway was forced to close: at London’s Luton Airport: “high surface temperatures caused a small section to lift” – essentially a buckle in the tarmac – halting flights until repairs were made. Rick Green, chair of the UK Asphalt Industry Alliance, admits that designing pavements to withstand both extreme heat and cold is “a significant challenge for design engineers”, as bitumen can soften in intense heat and heighten the risk of ruts and potholes.

Across the Atlantic, the story is similar. Heatwaves in the United States have caused roads to buckle and crack from thermal expansion. In the Sun Belt – cities like Phoenix and San Antonio – sprawling networks of black asphalt have contributed to dangerous urban heat islands. Phoenix, Arizona, now the hottest major city in the U.S., has pavement covering 30–40% of its metropolitan land area, which “significantly contributes to urban heat” according to an Arizona State University reportasce.org. During summer, asphalt surfaces there can reach astonishing temperatures; this not only damages the pavement itself but also raises ambient temperatures. Meanwhile, extreme rainfall events are on the rise in many regions, testing drainage and road foundations. Highways in Germany and China have been washed out by once-in-a-century floods, and coastal roads in Southeast Asia are regularly inundated by king tides and storm surges. A recent analysis warns that failing to adapt roads to climate impacts could add an extra 3–9% to road construction and maintenance costs over just 30 years – an economic strain on top of the physical damage.

Faced with these realities, cities and engineers are experimenting with new ways to make roads more resilient. One approach in hot climates is the use of “cool pavements” – special reflective coatings applied over asphalt to reduce surface temperatures. Los Angeles pioneered the idea by painting certain streets with a light-coloured seal, and now Phoenix has one of the largest trials, covering over 100 miles of streets with a greyish-white coating. The results are promising: treated road surfaces in Phoenix were on average 10–12°F cooler in the afternoons compared to ordinary black asphalt. San Antonio, Texas, spurred by climate projections of many more 100°F+ days in coming decades, also launched pilot projects after an especially brutal summer in 2022. “Climate change is no longer something that’s in the future. It’s here now,” says Douglas Melnick, San Antonio’s Chief Sustainability Officer, underscoring why the city is exploring measures like cool pavements alongside planting street trees and reflective roofs. Early data from San Antonio’s trials showed a high-reflectivity road coating cut surface temperatures by about 3.5°F on average – and up to 18°F compared to a freshly laid black asphalt surface. Such reductions can not only prolong the life of the pavement (by easing thermal stress) but also improve comfort and safety for residents. However, engineers caution that reflective roads are just one tool – they work best in exposed areas with lots of sun, and there are nuances (for example, reflecting heat can sometimes raise the immediate air temperature slightly, affecting pedestrians). Even so, cool pavement initiatives are expanding, backed by federal grants and knowledge-sharing coalitions, as cities seek any and all ways to make urban infrastructure survivable in a warming world.

Water management is another focus. Permeable asphalt – a type of pavement designed with voids to let rainwater seep through to the ground – is gaining traction as a defence against intense rainfall and flooding. In a changing climate where storms dump more rain in short periods, traditional asphalt can send torrents of runoff into drains or nearby homes. Permeable asphalt instead behaves like a sponge, reducing flood peaks and recharging groundwater. This technology, once mostly used in parking lots or low-traffic areas, is improving in strength and seeing wider implementation. As climate change brings heavier downpours, “cities will turn to permeable asphalt as part of their green infrastructure initiatives,” an industry forecast predicts. New formulations can handle heavier loads, meaning even some city streets or highways could use porous pavements without sacrificing durability. Already, municipalities in flood-prone regions are incorporating permeable sections in road projects to absorb stormwater, helping to prevent flash floods. The dual benefit is that by reducing standing water, these pavements also mitigate hydroplaning and improve safety during storms.

From cooling paint to porous design, such adaptations will be essential to keep our roads open and safe in the face of climate extremes. But adaptation is only half the story of asphalt’s climate crossroads. The other half lies beneath the road surface, in the material itself – and the carbon footprint it carries.

Transforming Asphalt in the Age of Climate Pressure

The Carbon Conundrum

Asphalt has long been the material of choice for paving, comprising over 90% of paved roads worldwide. It is sometimes called “black gold” – not only for its dark hue but also because it originates from petroleum. The binding agent in asphalt, bitumen, is a heavy oil by-product. Producing and laying asphalt is an energy-intensive process: aggregate rocks must be mined, heated, dried, and mixed with bitumen at high temperatures (often 150°C or more for traditional hot-mix asphalt) before being trucked to sites and spread. This process consumes large amounts of fuel and electricity, leading to significant greenhouse gas emissions. In the United States, for example, the cradle-to-gate emissions from asphalt mix production were estimated at about 0.3% of total U.S. GHG emissions in 2019. That figure might seem small in percentage terms, but consider that the U.S. has over 6.6 million kilometres of roads – the emissions add up to a substantial climate impact. Globally, the number grows larger, given the extensive road networks in every developed nation and the rapid expansion of highways in emerging economies.

Moreover, asphalt’s climate impact isn’t just in its production. Dark asphalt surfaces absorb sunlight and re-radiate heat, contributing to the urban heat island effect that makes cities hotter than surrounding areas. This not only increases energy use for cooling but also can worsen smog. In fact, recent studies have found that asphalt can emit volatile organic compounds, especially on hot sunny days, adding to urban air pollution. Maintenance and repair of asphalt roads also carry a carbon cost – frequently repaving or patching roads means more asphalt production and transport. And when old asphalt is removed (milled off during resurfacing), it can release dust and require disposal if not reused.

Traditionally, asphalt has competed with concrete as the two main choices for paving. Concrete (made with cement) has an even larger carbon footprint per volume due to cement production’s CO₂ emissions. This has led to a common industry argument that asphalt pavements can be a lower-carbon choice than concrete for roads. Indeed, one analysis by the Asphalt Pavement Alliance claimed that, over a lifecycle, equivalent asphalt road designs might produce only ~30% of the greenhouse gases of a comparable concrete road. However, this doesn’t let asphalt off the hook – instead, it underscores that all infrastructure materials need to get greener. Whether asphalt or concrete, the focus now is on reducing embodied carbon (the emissions from manufacturing and construction) and operational impacts. For asphalt, that means rethinking the mix itself and the way we build with it.

Around the world, researchers and companies are confronting this carbon conundrum head-on. A key advantage of asphalt is that it is 100% recyclable – the old pavement can be milled up, re-melted, and used in new roads. In theory, today’s roadway can be tomorrow’s raw material, again and again, reducing the need for new bitumen and aggregates. Christopher Elofsson, a project manager at Skanska’s Vällsta Asphalt Plant in Sweden, notes that asphalt can be recycled much like aluminium – endlessly, with huge savings in energy. “Recycling old asphalt reduces CO2 emissions in the production of new asphalt by up to 50 percent,” Elofsson explains, describing how their plant is engineered to use up to 100% recycled asphalt in new mixes. Such an approach slashes the need for fresh bitumen (saving petroleum) and cuts the fuel needed to heat virgin materials. In practice, most asphalt produced today still uses a blend of new and reclaimed material, but the percentages of Reclaimed Asphalt Pavement (RAP) in mixes are rising. Some European and North American projects routinely incorporate 30-50% recycled content, and pilot projects have hit the 100% mark in places like Sweden. The more recycled content, the lower the embodied carbon of the road.

Another strategy to shrink asphalt’s carbon footprint is to lower the production temperature. Traditionally, “hot-mix asphalt” is heated to around 150–180°C for mixing and laying, which consumes a lot of energy. But warm-mix asphalt technologies allow mixing at 20–40°C lower temperatures by using additives like waxes, chemicals, or foamed water. This can cut fuel use by a significant margin (often 20% or more) and also reduces fumes and emissions of volatile compounds. In the UK, for instance, a product called Vialow was developed as a low-temperature asphalt that can be produced at up to 40°C lower than standard mixes, yielding up to a 20% reduction in embodied carbon. Major suppliers like Aggregate Industries and CEMEX are rolling out such warm-mix asphalts as default offerings. Aside from the carbon savings, contractors appreciate the other benefits: working with slightly cooler asphalt is safer (less risk of burns and smoke inhalation) and can allow roads to be opened to traffic sooner due to faster cooling. “In addition to its low carbon credentials, the new range offers improved safety and efficiency, with increased shift outputs and earlier reopening to traffic,” notes Carl Platt, Director of Asphalt at CEMEX Europe, about the company’s low-carbon line. Such advantages help drive adoption of warm mixes – by 2020, over 40% of asphalt produced in some European countries was warm-mix, and usage is steadily growing worldwide as governments encourage its use to cut emissions.

One of the more dramatic innovations in sustainable asphalt is the development of bio-based binders – replacing petroleum bitumen with renewable materials. In Sweden, Skanska’s experimental “Asfalt Zero” uses a binder partly made from tall oil pitch (a residual from paper pulp production, essentially a pine tree oil) mixed with conventional bitumen. The result is an asphalt that looks and performs like the usual kind, but with a portion of fossil content swapped out for bio-material. As a bonus, it emits a pleasant pine scent when laid, instead of the usual acrid smell. By using a residue from the forestry industry, this approach diverts waste into use and reduces the need for new oil. Across Europe, dozens of trials of bio-asphalt are now underway – using binders derived from sources like algae, used cooking oil, sugar beets, corn stover, and lignin (another wood by-product). Abubeker Ahmed and Jiqing Zhu, senior researchers at the Swedish National Road Institute, see “a big future for bio-asphalts” if technical hurdles can be overcome. The challenge, they note, is ensuring these alternative binders can meet all the performance standards of bitumen – flexibility in cold weather, stability in heat, proper adhesion, etc. Different bio-sources have different properties, so extensive testing and likely new specifications will be needed. Encouragingly, early signs show that some bio-asphalt formulations can be “as durable – or more durable – than traditional versions,” according to Ahmed, though he cautions that “more research is needed” to fully prove them out. If successful, bio-binders could significantly cut the carbon footprint of roads by phasing out petroleum in favour of renewable cycles. They also hedge against the uncertainty of future oil supply and price – in a decarbonising world, refineries may produce less bitumen as fuel demand shifts, so road builders will need alternatives.

Then there’s the creative reuse of waste materials in asphalt, which is turning roads into a solution for other environmental problems. The most famous example is perhaps the concept of plastic roads. In India, a country grappling with both a plastic waste crisis and a need for durable roads, engineers pioneered a method of shredding waste plastic and incorporating it into asphalt mix. The plastic (from discarded bags, cups, packaging, etc.) melts and coats the stone aggregate, binding with the bitumen for a stronger product. One early showcase is Chennai’s Jambulingam Street, first paved in 2002 with a plastic-modified asphalt. More than a decade later, it still hadn’t developed the typical cracks or potholes despite heavy monsoons and heat – an outcome that impressed many officials. An Indian government report noted “the plastic tar roads have not developed any potholes, rutting, ravelling or edge flaws, even though these roads are more than four years of age,” highlighting better performance compared to ordinary roads. Buoyed by such results, India’s national government made it mandatory in 2015 for road projects near large cities to use waste plastic in asphalt mixes. By 2021, at least 703 km of national highways had been built with plastic-integrated asphalt, in addition to tens of thousands of kilometres of local roads across 11 states. Each kilometre of plastic road can consume roughly one ton of waste plastic – that’s the equivalent of millions of plastic bags repurposed instead of polluting land or oceans. It also displaces a portion of bitumen, meaning less fossil fuel use. According to a World Bank study, one kilometre of road paved with waste plastic could save approximately three tons of CO₂ emissions compared to incinerating that plastic or using all-virgin materials. Plastic-modified asphalt also has a higher softening point, so it can withstand higher temperatures before melting – a crucial benefit in hot climates. It’s no wonder that what started in South Asia is spreading globally: from Ghana to the Netherlands, countries are piloting plastic roads as a way to tackle waste and make long-lasting pavements. In Europe, a UK-based company, MacRebur, has popularised a processed plastic additive for asphalt and completed projects in the UK, Europe, and beyond. By improving flexibility, the plastic helps roads cope better with temperature swings, reducing cracks and maintenance needs. There are still environmental questions under study – such as ensuring that using plastic in roads doesn’t lead to microplastics runoff over time – but so far the signs point to a win-win use of a difficult waste stream.

Another waste material finding new life on the road is crumb rubber from old tyres. Ground-up rubber can be blended into asphalt to create rubberised roads that are quieter (the rubber absorbs sound) and more resilient to cracking. This has been successfully used in places like Arizona and California for decades, reducing landfill tyre waste. Steel slag (a by-product of steelmaking) and coal fly ash (from power plants) have also been used as partial replacements for mineral aggregate in asphalt mixes, again reducing waste and sometimes improving strength.

The upshot of all these innovations is that asphalt is transforming from a carbon-heavy, resource-intensive material into a more circular, sustainable product. The industry’s vision is clear: roads of the future should not only last longer and perform better, but also emit far less carbon in their creation. Guy Edwards, CEO of Aggregate Industries UK, underlines the importance of collaboration in reaching this goal. “By working collaboratively… we were able to identify a low‑carbon approach designed to provide significant environmental and, in turn, cost benefits,” he says of a recent project that achieved a carbon-neutral road resurfacing through a combination of recycling, low-temperature asphalt, and offsets. As techniques improve, the need for offsets will diminish, since the aim is to cut emissions at the source. And as Carl Platt of CEMEX notes, making it simple for customers to choose these greener options is key: “this new range makes it simple for customers to choose more sustainable… asphalts that have a lower embodied carbon”, helping drive change across the supply chain.

Jiqing Zhu, the researcher, perhaps put it most evocatively when he described “the asphalt in today’s roads as tomorrow’s ‘black gold’”. He was referring to the value of recycling – that the vast asphalt network already in place is like a bank of resources that we can mine and remine instead of extracting new oil. It’s a vision in which roads become a sustainable asset, not just a perpetual resource drain. Realising that vision will require not just technology, but also forward-thinking policies and investments, which brings us to how governments and industry are approaching this crossroads.

Transforming Asphalt in the Age of Climate Pressure

Policy and Investment

The push to reconcile asphalt with climate goals is not happening in isolation – governments and industries worldwide are steering policy and funding toward cleaner, more resilient infrastructure. In the United States, the federal government has explicitly targeted road construction materials for greening. Under the Biden Administration’s climate agenda, the Federal Highway Administration (FHWA) launched a new Low Carbon Transportation Materials grant program, backed by the Inflation Reduction Act. This program is dedicating $2 billion to help state and local agencies use low-carbon materials like cleaner asphalt, concrete, steel, and glass in transportation projects. In 2024, the FHWA opened up $800 million in grants to cities, tribes, and other local entities, beyond the $1.2 billion already allocated to state DOTs. “As we modernize our nation’s transportation systems, we’re also making sure to use cleaner construction materials that reduce carbon pollution,” said the former U.S. Transportation Secretary Pete Buttigieg in announcing the effort. The goal is two-fold: cut direct emissions from building roads, and stimulate a market for innovative products (like low-carbon asphalt) by giving agencies the funds to try them. FHWA Administrator Shailen Bhatt framed it as providing Americans “the best transportation at less cost to the environment”, making sustainability a core part of infrastructure investment. These grants also support developing new specs and emissions tracking – for example, requiring Environmental Product Declarations (EPDs) for asphalt mixes so that contractors can quantify and compare the carbon footprint of different options. With the federal government’s weight behind it, even conservative state highway agencies are starting to incorporate sustainability criteria in bids, such as preferring warm-mix asphalt or mandating a minimum percentage of RAP in projects.

Europe, likewise, has made greening infrastructure a pillar of its climate strategy. The European Commission’s policies on public procurement increasingly emphasise “green public procurement” – using public projects to drive demand for recycled materials and low-carbon methods. Many European countries now require warm-mix asphalt in highway projects unless there’s a specific reason not to, given its clear benefits. Trials of bio-asphalt and high-recycled-content asphalt are often co-funded by governments keen to meet Paris Agreement targets. The Netherlands has been a leader, with several “circular road” projects claiming Asphalt mixes with 60-70% recycled content and bio-binders. In France, new road contracts include carbon performance as a evaluated criterion, pushing contractors to use techniques like low-energy asphalt. Standards are evolving too: the European Committee for Standardization (CEN) is working on updated asphalt standards that account for performance of warm mixes and alternative materials, ensuring they can be adopted widely.

The UK has set concrete targets for its roads sector. National Highways (formerly Highways England), which manages England’s motorways and major roads, released a Net Zero Highways plan detailing how it will decarbonise road construction and maintenance by 2040. This includes switching entirely to low-carbon asphalt, phasing out fossil-fuelled equipment, and greatly increasing the use of recycled materials. By 2030, they aim for their own operations (lighting, fleet, etc.) to be net-zero, and by 2040 all construction and maintenance activities on the strategic road network will be net-zero in emissions. “Highways England recognises the threat of climate change and the risks it poses for us all. That’s why we’re pledging to take effective action to take carbon out of roads,” affirmed Nick Harris, Acting Chief Executive, when announcing the plan. This top-down mandate means suppliers to National Highways must innovate or be left behind. Asphalt suppliers are responding – for example, a recent trial on the A64 road in Yorkshire delivered the UK’s lowest-carbon resurfacing ever, using a suite of green approaches (100% recycled aggregates, low-temp asphalt, and even plant-derived asphalt additives) without any offsets. The result was termed “near net-zero” asphalt paving, proving it’s possible to dramatically cut emissions today with current technology. Such pilots provide blueprints for scaling up across the country.

Emerging economies are also recognising the need to integrate sustainability into infrastructure expansion. India’s plastic road mandate is one example of aligning a development goal (better roads) with an environmental goal (waste reduction). China, which has the world’s third-largest road network, is investing in research on low-carbon pavements and adaptation as part of its massive Belt and Road infrastructure push. A Chinese study in 2021 examined how climate change and increasing traffic together could affect pavement performance and emissions, urging proactive design changes. In many developing nations, the priority is understandably building roads for economic growth; however, international climate finance is increasingly available to ensure those roads are also climate-friendly. Multilateral development banks (like the World Bank) are financing projects that use greener asphalt technologies in Asia and Africa, often coupled with knowledge transfer programs. For instance, The World Bank has supported pilot roads with recycled plastic in Bangladesh, not only to deal with waste but to test if such roads better withstand the country’s extreme monsoon floods. Early results from a village in Bangladesh indicate that polymer-modified asphalt can indeed improve resilience against flood damage, offering a double dividend for climate mitigation and adaptation.

On the industry side, collaboration is accelerating. Asphalt suppliers, construction firms, and equipment manufacturers have formed alliances to share best practices on sustainability. The European Asphalt Pavement Association (EAPA) and its national members regularly publish guides on lowering carbon in asphalt production, including energy efficiency and increasing RAP usage. In the private sector, big players like Shell (a bitumen producer) and road contractors like Eurovia or Vinci are investing in R&D for things like bio-binders and even self-healing asphalt that can extend pavement life with embedded materials that repair cracks when heated inductively. The idea of self-healing roads – for example, using steel fibres in asphalt that can be heated with magnetic induction to seal micro-cracks – could significantly delay the need for repaving, thereby saving materials and emissions over a road’s lifecycle. While still largely experimental, such concepts are being trialled in the Netherlands and elsewhere as part of an innovative future toolkit.

Crucially, the financial calculus is shifting. What used to be an externality – the carbon pollution from road construction – is increasingly being assigned an economic value (or risk) in project planning. Whether through carbon pricing, procurement rules, or stakeholder pressure, road builders now have incentive to minimise emissions. In many cases, the sustainable choice is becoming the economical choice too. Using recycled asphalt saves on material costs. Warm mixes can save fuel costs. Longer-lasting pavements mean fewer repairs and disruptions, which appeals to road authorities’ budgets. There is an up-front cost to new technologies (and some cool pavement or bio-binder trials are indeed more expensive initially), but as they scale up, costs are expected to come down. Additionally, governments are signalling that in the near future, high-carbon practices simply won’t be viable – making early adoption a wise business move for companies to stay competitive. The writing on the wall: the asphalt industry must innovate to survive in a low-carbon economy.

Transforming Asphalt in the Age of Climate Pressure

Building a Sustainable Road Forward

The road ahead for asphalt will be defined by innovation, adaptation, and determination. The challenges are undeniably steep: a climate that grows more unpredictable each year, an urgent mandate to cut greenhouse emissions, and the ever-present need to build and maintain infrastructure that underpins our daily life. Yet, as we stand at this crossroads, the developments covered in this article offer genuine hope that asphalt can transform from climate problem to climate solution.

From Phoenix to Paris to Pune, engineers are no longer simply laying “blacktop” in the same old way. They are brightening it, cooling it, draining it, and reimagining it – whether by coating streets with reflective slurry to tame the heat, or by perforating pavement to let floods pass through. They’re melting down yesterday’s roads to form tomorrow’s, proving that we can pave in a circular loop instead of a linear exploit-and-dispose model. Factories are swapping out smoky bitumen vats for cleaner alternatives: some fuelled by bio-oils that smell of pine forests, others mixing in pellets of plastic that would have choked a landfill but will instead strengthen a highway. The humble road, it turns out, is fertile ground for creativity in combating climate change.

This transition is not without hurdles. New materials must undergo rigorous testing to ensure they meet safety and longevity requirements. Construction crews need training to handle different mixes and technologies. Agencies must update standards that were written in a bygone era of cheap oil and stable weather. All of this takes time and coordination. But the momentum is building. Each successful pilot – be it a carbon-neutral repaving of an English bypass, or a plastic-infused road surviving monsoon rains in India – chips away at scepticism and builds a case for wider adoption.

There is also a broader cultural shift underway. For much of the past century, building more roads was seen as an uncomplicated public good, and the black ribbon of asphalt was an unquestioned symbol of progress. Now, we’re more keenly aware of the trade-offs: that same asphalt, if misused or overused, can contribute to environmental degradation. Society is debating how much new road infrastructure is truly needed in an era when we also aim to reduce car dependency. In some places, proposed highway expansions face pushback on climate grounds. This doesn’t mean roads go away – but it means road projects must justify themselves in a holistic sense, proving they align with a sustainable future. The asphalt industry, rather than resisting this tide, is increasingly leaning into it – positioning itself as part of the solution. By lowering emissions and embracing recycling, the sector can credibly say that roads are being built in harmony with climate goals, not against them.

For construction professionals, investors, and policymakers, the opportunity is immense. The scale of the global road network is so vast that even incremental improvements in materials and methods can have outsized impacts. And many of the solutions are mature and market-ready: warm-mix asphalt, high RAP content, rubberised asphalt, and even some plastic additives are proven and can be rolled out today. Where cutting-edge research is still in progress (like advanced bio-binders or self-healing pavements), public-private partnerships can expedite development and deployment. Policy can further accelerate change – for instance, by mandating EPDs and emissions limits in road contracts, or providing tax incentives for using recycled materials.

Ultimately, meeting the demands of both climate and infrastructure will require a mix of conservation and innovation. Conservation in the sense of using resources wisely (extending pavement life, right-sizing projects, repurposing existing materials), and innovation in deploying new technologies for sustainability. The asphalt roadmap of the future could include features scarcely imagined in the past: highways that charge electric cars as they drive, or pavements that double as solar generators feeding the grid. While such concepts are in their infancy, they illustrate a fundamental shift – viewing the road not as a passive strip of material, but as an active, smart, and green element of our built environment.

Standing at this crossroads, one thing is clear: the way we pave the world is changing. Asphalt, that unassuming mix of stone and tar beneath our tyres, is getting a climate-conscious makeover. The next time you drive on a smooth new road, take a moment to consider what’s beneath you. It might be a blend of recycled last-century pavement, reinforced with ground tyres and waste plastic, held together by a bio-oil binder – and soon, it could even be quietly soaking up the sun or the rain in service of the planet. As the global community works to cut emissions and fortify infrastructure against climate impacts, asphalt is proving it can adapt and be a part of the solution. The journey to sustainable roads is underway, and every innovative project, every greener mix, is paving the way to a more resilient future.

Transforming Asphalt in the Age of Climate Pressure

About The Author

Anthony brings a wealth of global experience to his role as Managing Editor of Highways.Today. With an extensive career spanning several decades in the construction industry, Anthony has worked on diverse projects across continents, gaining valuable insights and expertise in highway construction, infrastructure development, and innovative engineering solutions. His international experience equips him with a unique perspective on the challenges and opportunities within the highways industry.

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